+ BDM Sawing + Brush-deburring

  ACS® 105 + BDM30 ACS® 136 + BDM ACS® 169 + BDM
Diameter range
Multiple cut
10–105 mm
10–45 mm
10–136 mm
10–60 mm
10–169 mm
10–90 mm
Profile material 10 x 10 mm
120 x 62 mm
Multiple cut possible
10 x 10 mm
120 x 62 mm
Multiple cut possible
10 x 10 mm
140 x 80 mm
Multiple cut possible
Master lengths 3000–6500 mm / 8000 mm / 9500 mm / 12,500 mm / 14,500 mm / 16,500 mm
Bundle weight 5000 kg (6000 kg)
3000–6500 mm / 8000 mm / 9500 mm / 12,500 mm / 14,500 mm / 16,500 mm
Bundle weight 5000 kg (6000 kg)
3000–6500 mm / 8000 mm / 9500 mm / 12,500 mm / 14,500 mm / 16,500 mm
Bundle weight 5000 kg (6000 kg)
Workpiece lengths 30–2000 mm / 2500 mm / 3000 mm / 3500 mm 100–2000 mm / 2500 mm / 3000 mm / 3500 mm 250–2000 mm / 2500 mm / 3000 mm / 3500 mm
Production accuracy of
the workpiece length,
Reference dimension Da = 50 mm
±0.15 mm at Cmk 1.67
Standard deviation 0.03 mm
±0.15 mm at Cmk 1.67
Standard deviation 0.03 mm
±0.15 mm at Cmk 1.67
Standard deviation 0.03 mm
Maximum production output
Single cut
3300 pcs/h 3000 pcs/h 2700 pcs/h
Double cut 6500 pcs/h 6000 pcs/h 5400 pcs/h
Triple cut 7500 pcs/h 7500 pcs/h 6750 pcs/h
Quadruple cut 12,000 pcs/h 12,000 pcs/h 10,800 pcs/h
Maximum mechanical power of the saw 18 kW 18 kW 36 kW
Time required for saw blade change 2 min 2 min 2 min
Time required for changing all clamping tools 7 min 7 min 7 min
Time required for changing the roller brushes 50 min 50 min 50 min

General Specifications

Basic functions

  • Enter and manage production-related product parameters, quality criteria, and limit values in a single, centralized location via the operator interface
  • Record and (optionally) analyze order-related parameters
  • When the target quantity is reached:
    • stop the system in a defined manner and output order data via the operator interface
    • automatically load new order parameters from job lists and process (optional)
    • create an order-related report using Analyst (optional)
  • Detect the lead edge of a master length without contact using a sensor - material edge detector
  • Detect the end of a master length without contact using a sensor - tag end sensor
  • Change the workpiece length when the saw is stopped without a reset - no repeat trim cut
  • Manufacture three different workpiece lengths from one master length - automatically or specifically
  • Discharge workpieces depending on the length via three different outlets
  • LM/LMM length measurement:
    • compensate for temperature-related changes - automatically correct workpiece length
  • Machine solid material without any restrictions – comply with limit values for weight!
  • Optimize power and compressed air consumption
  • Monitor the saw blade and the saw drive
    • Enter limit values in a single, centralized location:
      • workpiece counter
      • cutting area
      • temperature (optional)
    • Monitor and record collisions between workpieces and machine components as well as collisions between machine components
    • Quickly withdraw the saw blade (10 ms) in the event of a collision, emergency stop or power outage

 

  • Monitor the clamping process on the grip feeder/saw clamp via the position of the clamping jaws
    • Continuously adjust the clamping force
  • Reject workpieces when
    • workpiece lengths are incorrect
    • clamping errors occur
    • the sawing torque is outside the target range
    • a cut is incomplete

Basic functions: brush deburring

  • Enter and manage production-related product parameters, quality criteria, and limit values in a single, centralized location via the operator interface
    • Continuously adjust the brush speed
    • Enter workpiece length for automatic length adjustment
    • Select special brushing and transport programs for various material qualities
  • Transport round and profile material from single and multiple cuts
  • Transport workpieces during the brushing process using NC-controlled transport disks
  • Rotate workpiece during the brushing process by 360° (this also applies to profile material)
  • Monitor brush drive performance