+ CFM TWIN Sawing + TWIN Chamfering

  ACS® 105 + CFM TWIN    
Diameter range 10–42 mm    
Master lengths 3000–6500 mm / 8000 mm / 9500 mm / 12,500 mm / 14,500 mm / 16,500 mm
Bundle weight 5000 kg (6000 kg)
   
Workpiece lengths 7–1500 mm / 2500 mm    
Production accuracy of
the workpiece length,
Reference dimension Da = 30 mm
±0.05 mm at Cmk 1.67
Standard deviation 0.01 mm
   
Maximum production output
Single cut
5000 pcs/h    
Maximum mechanical power of the saw 18 kW    
Time required for saw blade change 2 min    
Time required for changing all clamping tools 20 min    
Time required for changing the end-machining heads 10 min    

General Specifications

Basic functions

  • Enter and manage production-related product parameters, quality criteria, and limit values in a single, centralized location via the operator interface
  • Record and (optionally) analyze order-related parameters
  • When the target quantity is reached:
    • stop the system in a defined manner and output order data via the operator interface
    • automatically load new order parameters from job lists and process (optional)
    • create an order-related report using Analyst (optional)
  • Detect the lead edge of a master length without contact using a sensor - material edge detector
  • Detect the end of a master length without contact using a sensor - tag end sensor
  • Change the workpiece length when the saw is stopped without a reset - no repeat trim cut
  • Manufacture three different workpiece lengths from one master length - automatically or specifically
  • Discharge workpieces depending on the length via three different outlets
  • LM/LMM length measurement:
    • compensate for temperature-related changes - automatically correct workpiece length
  • Machine solid material without any restrictions – comply with limit values for weight!
  • Optimize power and compressed air consumption
  • Monitor the saw blade and the saw drive
    • Enter limit values in a single, centralized location:
      • workpiece counter
      • cutting area
      • temperature (optional)
    • Monitor and record collisions between workpieces and machine components as well as collisions between machine components
    • Quickly withdraw the saw blade (10 ms) in the event of a collision, emergency stop or power outage
  • Monitor the clamping process on the grip feeder/saw clamp via the position of the clamping jaws
    • Continuously adjust the clamping force
  • Reject workpieces when
    • workpiece lengths are incorrect
    • clamping errors occur
    • the sawing torque is outside the target range
    • a cut is incomplete

Basic functions: CFM chamfering

  • Enter and manage production-related product parameters, quality criteria, and limit values in a single, centralized location via the operator interface
  • Blow out workpieces prior to chamfering
  • Blow out workpiece after chamfering while rotating workpieces in front of blower
  • Monitor cutting tools
    • Enter limit values in a centralized location
      • workpiece counter
      • cutting area
      • torque
    • Detect tool breakage
    • Monitor the torque of chamfering units
      • Optimally position workpieces between end-machining tools
      • Quickly withdraw end-machining tools when dangerous situations arise
  • Monitor the clamping process on the CFM clamp via the position of the clamping jaws
    • Enter limit values in a single, centralized location
    • Continuously adjust the clamping force
  • Reject workpieces when
    • clamping errors occur
    • the sawing torque is outside the target range
  • Using patented clamping tools, clamp the workpieces (0.001 to 0.1 mm) in an optimal position in the horizontal and vertical directions, centric to the end-machining tools (optional)